Artificial stone plate sand production line system and whole plant solution

Artificial stone plate sand production line system and whole plant solution

Product Positioning

This production line system is specially designed for the artificial quartz stone plate industry to provide the core raw material - 4~120 mesh quartz sand. The system is characterized by high output, high sand formation rate, high product purity, environmentally friendly and pollution-free production process, and it can also meet the demand for high quality mechanical sand in foundry, ceramic, construction and other industries.

System working principle

The whole plant program is based on the mature physical and chemical purification principles. The system takes the selected quartz raw ore and through a series of precisely connected processes - including coarse crushing, fine crushing, screening, deep purification, high efficiency washing and low-temperature drying - carries out precise particle size classification (4-120 mesh) and impurity removal of the quartz sand, and finally The final output is high quality quartz sand with all indicators meeting the requirements for manufacturing artificial stone panels.

Core Advantages

1. Excellent production efficiency: the whole line adopts automation and continuity design, bidding farewell to the inefficient mode of traditional intermittent production, and significantly increasing the output of single machine and the total capacity of the system.

2. Remarkable economic benefits: Stable continuous production reduces the unit energy consumption and labor costs, and the sand output rate of more than 90% directly improves the utilization rate of raw materials, creating considerable economic benefits for the enterprise.

3. Stringent environmental protection standards: Integrated dust collection and treatment system realizes dust-free production; efficient recycling technology of wastewater and chemicals reduces pollutant emissions from the source and realizes green and clean production.

4. Flexible customization: According to the specific needs of customers for product size, whiteness, purity, etc., the process module can be flexibly configured to provide personalized solutions for the whole plant.

Process Features

1. Raw material pretreatment: optimize the flow of raw material into the tank, convenient and fast feeding.

2. Efficient acid washing and purification: Sealed reaction tank design, fast heating reaction speed, outstanding whiteness of the product. Unique acid filtration, acid injection and cleaning mechanism in the tank makes the acid recovery rate as high as more than 90%, which greatly reduces the cost of chemicals and subsequent sewage treatment load.

3. Intelligent cleaning and flotation: The cleaning and acid removal process is simple and thorough, and the flotation technology can effectively remove impurities with light specific gravity and fine dust to improve product purity.

4. Energy-saving dewatering and drying: The dewatering process has no secondary pollution to the sand body, low energy consumption and large output. The drying process is easy to operate and can maintain the whiteness of sand stably without introducing secondary impurities and black spots.

5. Deep Magnetic Separation: The strong magnetic separation system can completely remove the weak magnetic iron and other magnetic minerals in the sand, reduce the pressure of the color separation equipment at the back end, and ensure the pure color of the product.

6. Precise particle size control: Adopting high-efficiency swing sieve for grading, with high screening output and precise control of the particle size and mesh number of the finished sand, which meets the strict requirements of artificial stone panels on the particle size of aggregates.

This system is a mature and stable process, and has provided dozens of artificial stone plate enterprises with reliable production lines and whole-plant planning, which is an ideal choice for you to build a high-quality quartz sand production base.